THE SIERRA BUILD / PARTS & FITMENT

THE PARTS.
THE CONTEXT.

A useful parts list explains what each piece does, what happened on this truck and what to check before copying the setup.

2022.5 GMC Sierra 1500 Denali Ultimate · 3.0L Duramax LM2

Product references, with the story attached.

These are ordinary product links. TorqueHappy currently receives no commission from them. Current listings may differ from the installed version. How we handle sources and links ↗

01 / THE REPAIR EXPERIENCE

What finally ended the limp-mode loop?

The dealer, shop, turbo and calibration story, in the owner’s words.

02 / THE TIRE CHANGE

What changed with 285/55R22 tires?

Recorded driving feel, size calculations and the fitment gaps.

03 / THE $850 FIND

Which Retrax is actually on the truck?

The secondhand T-80488 and its separate XR rail number.

THE CONNECTED BUILD

Air, fuel & calibration

Read these as a connected configuration. The recovery involved both a replacement turbo and matching calibration.

Shop installation documented

VSE STG3 turbo

LM2 / LZ0 3.0L Duramax STG3

Its role
Replaced the failed factory turbo as part of the repair.
On this truck
The replacement was one stage of the recovery. The owner reports that matching VSE calibration finally resolved the recurring problem.
Before copying it
Confirm the exact LM2 application, installed revision and matching calibration. Current catalog dimensions are not verified dimensions of this unit.
Read the owner’s chapter ↗

Purchase and installation documented

S&B enclosed intake

75-5137-1D · dry filter

Its role
Filters incoming air at the start of the route into the turbo.
On this truck
An earlier addition to the build, later used with the PPE plumbing and VSE turbo. No airbox-only power or economy test is available.
Before copying it
Match the exact engine/year and filter variant. This recorded purchase is the dry-filter version.
Read the owner’s chapter ↗

Purchase and installation documented

PPE carbon-fiber Zilla pipe

115020360

Its role
Replaces the inlet tube feeding the turbo compressor.
On this truck
Added around the turbo repair. The overall setup improved after matching calibration; the pipe’s contribution was not separately measured.
Before copying it
Check the airbox and turbo-side connections for the particular configuration. Catalog airflow claims are not truck-specific horsepower gains.
Read the owner’s chapter ↗

Purchase and installation documented

PPE turbo resonator replacement

115020200

Its role
Replaces the air-path resonator on the turbo outlet route toward the intercooler.
On this truck
Documented alongside the Zilla pipe, but on the other side of the compressor. No separate sound or performance comparison was recorded.
Before copying it
This air-path component is distinct from exhaust emissions hardware. Confirm the exact outlet/intercooler connection.
Read the owner’s chapter ↗

Shop installation documented

VSE Fuel System Saver

LM2 fuel-filtration kit

Its role
Supporting fuel-filtration hardware, described by VSE as water separation plus secondary filtration.
On this truck
Shop-installed with the turbo. There is no measured power gain or demonstrated avoided failure from the kit on this truck.
Before copying it
The installed kit revision, element labels and service interval still need confirmation. Use configuration-specific service guidance.
Read the owner’s chapter ↗

Successful flash and owner result documented

VSE engine & transmission calibration

Refreshed 2022–2022.5 LM2 package

Its role
Calibration selected for the completed turbo, airflow and tire configuration.
On this truck
The owner reports that the matching VSE tune finally resolved the recurring check-engine and limp-mode problem after the turbo replacement.
Before copying it
Match the actual controller, engine, turbo and supported interface. The owner’s historical MPVI3 is not a current shopping recommendation.
Read the owner’s chapter ↗

THE CONNECTED BUILD

Tires & stance

The tire size, wheel dimensions and suspension setup belong together. This build does not establish universal rub-free fitment.

Purchase and installed size documented

Toyo Open Country A/T III

LT285/55R22 · load range E

Its role
The larger all-terrain tire package on the owner’s 22-inch wheels.
On this truck
The owner noticed less acceleration urgency after the tire change and supplied the size when requesting calibration revisions.
Before copying it
Wheel width/offset, alignment, final clearance and actual road-speed correction still need documentation. Tire size alone does not prove fitment.
Read the owner’s chapter ↗

Replacement purchase; installed lift owner-reported

SuspensionMAXX leveling & rear kit

Front 2.0–2.5-inch kit · SMX-159720 rear kit

Its role
The suspension changes behind the owner-reported two-inch front-and-rear lift.
On this truck
The original 1.5-inch rear kit was returned. January records show a 2-inch replacement; the precise front setting and bracket arrangement remain open.
Before copying it
Confirm the exact Denali suspension and application. There are no measured final heights or universal clearance claims here.
Read the owner’s chapter ↗

THE CONNECTED BUILD

The working bed

The current Retrax replaced an earlier folding cover. Its secondhand purchase is part of the ownership story.

$850 secondhand purchase owner-confirmed

RetraxPRO XR bed cover

T-80488 · current owner-identified cover

Its role
The current manual retractable cover with XR rails, replacing the previous folding cover.
On this truck
Bought virtually new for $850 through Marketplace. Actual cover photos are in the build; water-management and longer-term use reports are still to come.
Before copying it
The linked T-80488 listing is the CarbonPro application. The T-82488 label photographed on this truck identifies the rail assembly, not another complete-cover model.
Read the owner’s chapter ↗

BEFORE YOU BUY

Match the whole setup.

  1. Identify the actual truck. Model year, refresh, engine and suspension matter. “Fits a Sierra” is a starting point.
  2. Match turbo and calibration. The owner’s resolution came after both the hardware repair and matching VSE files. This story is not a universal fault-code cure.
  3. Check the interfaces. Airbox and turbo connections, bed type, wheel width/offset and suspension settings are configuration-specific.
  4. Compare the installed cost. Product price, labor, supporting parts and calibration are separate. An estimate or secondhand price is not a current retail offer.
  5. Keep the gaps visible. Exact silicone hoses, installed filter elements, final lift measurements and clearance still need documentation here.

The PPE 115930100 hose kit is a documented purchase intended for the repair; the exact fitted hoses are not confirmed. The returned 1.5-inch rear kit is history, not a current parts recommendation.

Explore the truck ↗Read the recovery story ↗